Project MM – The Gruesome Tale of the Frankenfilter. Large CleanPulse Filter on Aluminium Furnace.

Lorry transporting the new filter system

When is a reverse air filter not a reverse air filter? When half of it is amputated and replaced with a ‘Cleanpulse’ reverse jet filter! Over the past 10 years we have been contracted on a number of occasions to conduct consultancy and maintenance work at this Coventry based Aluminium re-cycling company. In October 2018 […]

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Project FT – Dust Extraction to Wet Cyclone on Brick Manufacturing Plant. World First Brick Cleaning System

Brick manufacturing plant

FDL had been contacted to look at the existing dust extraction system back in 2014 as the dust in air levels were high and some form of remedial action was required. Initially FDL were contracted on a consultancy basis to assess the existing system and provide detailed reports, specifications, designs and drawings to allow Forterra […]

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Project HR – Dual Flue Gas Treatment Plants with HMI Control System, DeNOX, DeSOx, CEMS

Filter system during installation

In the middle of open farmland in Yorkshire an ambitious wood waste combustion project was planned. Our client came to Filter Designs looking for a turnkey solution to cleaning flue gases from the boiler/combustor outlet to the chimney inlet. Our scope was broadly: 2 x CleanPulse Bag filters (one per stream) – each filter is designed […]

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Project HQUK – A Duplicate Environmental Air Filtration Filter adding to one in service for 20 years!

Ducting and control panel

From the sites location next to the Ancient Roman Baths at the side of Hadrian’s Wall Path on the north bank of the famous River Tyne to the fume extraction process itself, so much of this project proved unique. Rather unusually, we were contacted to quote for a copy of a filter system to be […]

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Project OM – Cartridge Filter System for Magnesium Oxide Processing Plant including Dust Extraction Ducting

Internal view of filter system

Programme OM Ltd located in Gateshead Newcastle, is an existing site. They recently purchased the building off one of their suppliers who supplied magnesium oxide for a range of products. The original enquiry came to Filter Designs via an industry consultant. The magnesium oxide processing plant provides a dusty yet unharmful place to work, hence […]

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Project CPCL – Silo Safety System for Clay Pigeon Manufacturers

Silo safety system

Summary We were contacted by a clay pigeon manufacturing company to quote for a pair of silo safety systems to be installed during a 7 day planned maintenance shutdown. A pair of silos are used to store limestone essential to the manufacture of thousands of clays per day, with production running 24/7. Both silos were […]

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Project KAT – Small Customised CleanPulse Cartridge Filter for Silo Loading Head

Internal view of a filter system

Summary We were contacted by Kerneos to quote for a filter system to be installed over and feeding back a tubular screw conveyor and extracting from tanker filling bellows ensuring any fugitive emissions are captured and put back into the supply source. Available space in the location was limited so a ‘Cleanpulse’ 5 cartridge filter […]

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Project RC – Ducting System Design and Installation with Drop Out Box to allow reuse of Existing Filter

Digital filter system design

The client in Ellesmere Port is involved in creating novel recycled glass products, emphasising the energy savings of using recycled product over creating new. As part of a new trial, the company had used an existing filter but suffered a fire due to carryover of debris in the recycled material. As part of further investments […]

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Project HE – Complete Flue Gas Treatment Plant including Control System for Clinical Waste Incinerators

Digital filter design of a full system

The client has recently moved into a new Northern HQ. The £10m Eco Park in Shotts, Lanarkshire is the first of its kind in the UK and represents a major change in how medical waste is treated in Scotland. While efforts have been made to recycle over the last few years it is only now that […]

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Project JP – Complete FGT System for Intumescent Paint Furnaces.

Digital filter ducting design

JP Europe located in Flixborough Scunthorpe, is an existing site. They recently purchased the building next to the original site for a new research and development facility to test intumescent paints. The original enquiry came to Filter Designs via an industry contact, TAB refractory, whose company are providing the client JP with an intumescent paint […]

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Our recent Projects

We were contracted to provide 2 small Ceramic filters suitable for a small volume but with a design maximum temperature of 600°C. In addition the filters will be handling a syngas which cannot be mixed with oxygen so an alternative to compressed air would need to be used for the ‘Cleanpulse’ cleaning of the 25 Ceramic element in each of these CPC78 filters. In addition dosing of small amounts of a re-agent is required so the client also opted for a ‘Cleandose’ 25kg bag skid. Find out more about Project CAD below.

Project EE - CleanNOx SNCR System

Project JP2 - Complete Flue Gas Treatment System for Intumescent Paint Furnaces (Phase 2)

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